As you are all aware, laser cutting is the method used to cut and engrave materials in accordance with specifications. By concentrating on the potent laser beam that CNC machines emit, this is accomplished. A powerful laser beam is used to cut metals by passing it through a G code, which melts and burns the metal. The finished product is then created.
Metals like aluminum, stainless steel, galvanized steel, and other metals are cut into flat sheets using Co2 laser machines. The CNC machines must have high-quality laser components in order to cut metals successfully and efficiently. The OEMs that offer the machinery required for metal cutting also sell Mazak laser parts, which are quite popular.
Through this article, we will try to understand the importance and benefits of Laser Metal Cutting:
The Advantages of Laser Cutting for Metal Cutting
Since it was first developed, laser cutting has demonstrated that it is superior to other cutting techniques. Aluminum, stainless steel, mild steel, and other metals are all perfectly compatible with it. The laser beam creates a small kerf on the metal during the cutting process, creating a heat affect zone that enables the makers to punch holes and create lines to create intricately detailed designed shapes.
Now, let’s look at some of the benefits:
Warp Free Productivity
Any cut metal with warps at the end gives the piece an incomplete and unfinished appearance. Due to the high speed of the laser, the laser machines operate quickly and produce a small heat effect zone while processing materials without making contact. It follows that there are very few chances of metal becoming distorted. Additionally, as a result, you can produce metal sheets of superior quality.
Saves Costs on Tooling
The use of hard tooling is not necessary for laser cutting, unlike shear or punch press. It provides lean manufacturing and eliminates the need for tool switching, sharpening, and storage thanks to its ease of use. In addition, because no hard tooling is required, cutting intricate and precise shapes is easier than using other cutting techniques. There may be times when you need to replace laser spare parts as part of laser machine maintenance.
Easy Equipment Set Up
The time it takes to set up the equipment is reduced because laser cutting doesn’t require hard tooling. On the other hand, if you choose to change and maintain a punch press, it will cost you more money and require the same amount of time as setting up a laser cutting machine. The only setup required for laser cutting is material loading and machine programming, both of which take little money and time.
Neatly Cut Edges
The fact that laser cutting offers an exceptional level of precision and superior quality is one of the primary reasons why it is superior to traditional cutting. While the cutting is happening, the laser beam never ages. You get cleanly cut edges because the laser beam concentrates on a single spot, causing less heat to be released into the metal’s overall surface. Consider purchasing Bystronic Laser parts if you are dissatisfied with the edges and the machine’s spare parts are worn out.
Offers Customization
Numerous metal cutting producers favor laser cutting because it provides them with the required customization. It enables them to produce complex and finely detailed parts with various shapes. No matter the design, one can make cuts and holes according to the specifications and provide the customers with the same.
We hope that these points help to clarify how useful laser machines are for cutting metal. Replace the outdated laser components with new Mazak laser components if you want consistently better cutting and output quality. Aim to purchase from the best vendors!
